Construction Defect

    The Role of Expert Witnesses in Construction Defect Litigation

    Robert Martinez, PE
    Construction Defects Expert
    September 5, 2025
    9 min read

    Cases related to construction defects frequently involve questions that are technical in nature: Was the design sound? Were materials correctly installed? Were there code requirements or industry standards that were observed?

    Courts are dependent on expert witnesses, licensed individuals who investigate and report failures, and attribute their results to matters of law such as liability and damages because the judges and the juries are not engineers or contractors. Their analysis can form strategy, and influence settlement and when needed, influence a jury.

    What an Expert Actually Does

    The initial task that an expert has is to discover the facts. That begins with field visit, analysis of drawings and specifications, as well as, thorough analysis of change orders and daily reports, submittals, and photo logs. The professional examines the comparisons between what was constructed and the proposals, building specifications, and good practices in that trade. A forensic engineer or architect, in most cases, records every defect, describes its cause (design, materials, or workmanship), and prescribes a repair to fix the symptoms and the root cause. Photographs and clear documentation are necessary as they transform a complicated system to clear evidence to the court.

    Other than problem identification, professionals assist in determining the legal aspect of a claim. They detail relevant standards, demonstrate how performance was not met, and discuss whether the fault resulted in the damages of its owner including: water intrusion, structural movement, or premature failure. In the case of defendants, it may be proven by experts that the construction complied with the code, that another trade caused the damage or that the alleged repairs are excessive. In either case, well-grounded opinions provide a sure course of technical argument to the decision-maker.

    Who Serves as an Expert?

    A professional specialist relies on the problems. The structural engineers deal with load paths and framing, the geotechnical engineers deal with foundations and soils, the building envelope specialists deal with condensation and leaks, licensed contractors and construction managers deal with means, methods and sequencing, and cost estimators deal with reasonable repair costs. Big cases necessitate a group of people so that individual departments think within their lanes. Judges prefer witnesses who have experience in the actual field at the time of hearing since it is all a matter of credibility.

    Timing: Why It Is Important to Engage Early

    Hiring a professional early could avoid mistakes. Preliminary consultations allow to choose areas open to destructive tests, what evidence to save, and which claims should be supported. Preliminary findings also direct settlement posture, extent of discovery and pursuance of some parties (e.g., design professionals and subcontractors). Certain insurers and construction counsel use the preliminary memo prepared by the expert as a guide towards the whole case.

    Deposition, Trial and Reports

    The expert will then provide an investigation report usually in written form indicating what documents were reviewed, how and what defects were identified, how they should be remedied, and the approximate cost. The opposing counsel discredits the expert by investigating assumptions, methodology, and possible biases. During trial, the step-by-step analysis and qualifications are exercised under direct examination; cross-examination is used to determine whether the expert relied on valid methods and linked conclusions with the evidence. Clear instructions, uniform approaches, and open-minded rationale carry the greatest weight in courts and juries.

    Admissibility: The Gate Keeping Step

    Judges act as gatekeepers. Most U.S. courts follow Rule 702 and the line of cases in Daubert which states that expert opinions must have enough facts and reliable techniques, which are reliably applied to the case. In other words, there should be more than just credentials; it should be an analyzable approach. Daubert motions to suppress evidence by parties are regularly prepared to rule out expert opinion whose qualification or methodology is below standard, and recording methodology and sources of data is as important as the conclusion itself.

    How Experts Connect Defects to Dollars

    Even when liability is clear, construction cases hinge on damages: What will it cost to fix the problems properly? Experts translate defects into scopes of repair, quantities, and line-item estimates tied to industry cost data. They also consider betterment (upgrades beyond what was originally specified) and consequential costs like temporary relocation, access, and removal/replacement of finishes needed to reach concealed components. This cost work, presented with drawings and photos, often drives settlement because it frames the financial reality for both sides.

    Practical Tips for Owners, Contractors, and Counsel

    Preserve the Scene and the Paper Trail

    Do not rush repairs without documenting conditions; capture photos, moisture readings, and samples where appropriate. Maintain an organized file of contracts, RFIs, submittals, inspections, and payment records so the expert can connect cause to responsibility.

    Match Expertise to the Defect

    A building envelope leak calls for a different specialist than a foundation heave. Using the right discipline strengthens credibility and keeps opinions within the expert's true qualifications.

    How Experts Influence Both Sides of the "v."

    For plaintiffs, expert testimony ties construction failures to code or standard-of-care breaches and shows how those failures produced measurable damage, supporting claims for repair costs and related losses. For defendants, experts may demonstrate compliance with plans and codes, identify alternative causes (design omissions, maintenance issues, unusual weather), or propose more efficient repairs. In close cases, a calm, impartial presentation can make the difference between a costly verdict and a reasonable settlement.

    Bottom Line

    Construction defect litigation lives at the intersection of law and building science. Expert witnesses—engineers, architects, contractors, and estimators—bridge that gap by investigating the structure, applying recognized standards, and explaining findings in plain language. Their work informs early strategy, underpins admissible opinions, and translates defects into accurate scopes and costs. Engaging the right experts early, preserving evidence, and insisting on clear, method-driven analysis gives any party a stronger footing—whether the goal is settlement or a verdict in court.

    *This article is for general information only and is not legal advice.*

    About the Author

    Robert Martinez, PE
    Construction Defects Expert